Thermal stress in a fully constrained member under a uniform temperature change: σ_th = E·α·ΔT. Built-in typical Young's modulus E and expansion coefficient α for carbon/alloy steel, aluminum, copper, austenitic stainless and titanium, plus custom values. ΔT in K or °C (same magnitude), result in MPa. Heating (ΔT>0) → compressive stress in the member.
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Key facts
Category
Math & Numbers
Input types
select, number
Output type
json
Sample coverage
4
API ready
Yes
Overview
Calculate thermal stress in a fully constrained member using σ_th = E·α·ΔT. Choose a material preset or enter custom Young's modulus and thermal expansion values, then get the stress in MPa with compression or tension identified.
When to use
Estimate stress caused by uniform heating or cooling when expansion is fully constrained.
Compare thermal stress for steel, aluminum, copper, stainless steel, or titanium.
Use custom material properties when the built-in presets do not match your design material.
How it works
1Select a material preset, or choose Custom and enter Young's modulus E in MPa and thermal expansion coefficient α in 1/K.
2Enter the temperature change ΔT in K or °C; use a positive value for heating and a negative value for cooling.
3The calculator applies σ_th = E·α·ΔT.
4The JSON result reports stress in MPa, the selected material properties, ΔT, and the loading direction.
Use cases
Check thermal loading in restrained steel, aluminum, copper, stainless steel, or titanium members.
Estimate whether heating or cooling produces compression or tension in a constrained component.
Run quick mechanical design comparisons using preset or custom material properties.
Examples
1. Carbon steel heating stress
Mechanical designer
Background
A carbon steel member is fully constrained and experiences a uniform 100 K temperature increase.
Problem
Estimate the compressive thermal stress caused by the prevented expansion.
How to use
Select Carbon steel, enter ΔT as 100, and keep the desired decimal-place setting.